{"id":192,"date":"2016-01-02T14:23:27","date_gmt":"2016-01-02T11:23:27","guid":{"rendered":"http:\/\/triz-ltd.com\/?page_id=192"},"modified":"2023-08-03T09:34:32","modified_gmt":"2023-08-03T06:34:32","slug":"rotora","status":"publish","type":"page","link":"https:\/\/triz-ltd.com\/en\/produktsiya\/rotora\/","title":{"rendered":"Rotors and flow parts of centrifugal compressors TRIZ"},"content":{"rendered":"<p><\/p>\n<p style=\"text-align: justify;\">Nowadays TRIZ Ltd has been designing and manufacturing rotors and flow parts for compressors and centrifugal machines, operating in chemical and petrochemical industries; also performs modernization, repair and service maintenance of rotating equipment, its systems and assemblies. A long experience of work and individual approach to each customer differentiates TRIZ Ltd among the other competitors.<\/p>\n<p style=\"text-align: justify;\"><a href=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor1.jpg\" rel=\"attachment wp-att-369\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-369 size-full\" src=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor1.jpg\" alt=\"\u0440\u043e\u0442\u043e\u04401\" width=\"3544\" height=\"857\" srcset=\"https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor1.jpg 3544w, https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor1-450x109.jpg 450w, https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor1-1024x248.jpg 1024w\" sizes=\"auto, (max-width: 3544px) 100vw, 3544px\" \/><\/a><\/p>\n<p>The rotors of centrifugal compressors have been successfully operated and now possess the range of the following advantages:<\/p>\n<p>\u2022 during design of the impellers the modern methods of blades profiling are used, providing the maximum output-input ratio;<\/p>\n<p>\u2022 at the stage of design engineering all the critical parts are subjected to strength analysis;<\/p>\n<p>\u2022 application of high-quality corrosion-resisting steel for manufacture of impellers provide their stability in aggres-sive environment and increase the operational life of the assembly;<\/p>\n<p>\u2022 milling blades of impellers is performed at the advanced CNC five-axis machines, providing the processing of parts with complex space geometry, high accuracy of dimensions and quality of the surface;<\/p>\n<p>\u2022 the welding technology of impellers \u00abthrough the slot\u00bb in the atmosphere of shielding gas allows performing high-strength corrosion resistant welding of weld-in connections, increasing overhaul period in comparison with riveted connections 7-10 times. The welding is performed by the qualified staff with corresponding tolerance and license application for the work performance;<\/p>\n<p>\u2022 the whole operation cycle of parts is performed at the one enterprise, providing the qualitative control of the part manufacturing;<\/p>\n<p>\u2022 the production centre allows shaft processing, which length is up to 3800 mm. The maximum diameter of impellers is up to 860 mm;<\/p>\n<p>Assembly process includes elementwise balancing of all the principal parts. The final balancing can be performed in vacuum unit at the operating rotations.<\/p>\n<p>Production and technological capacities of TRIZ Ltd enable to manufacture rotors for the main positions of ammonia, carbamide, weakly azotic acid and methanol production.<\/p>\n<p style=\"text-align: justify;\"><a href=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor2.jpg\" rel=\"attachment wp-att-377\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-377 aligncenter\" src=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor2-1024x248.jpg\" alt=\"\u0440\u043e\u0442\u043e\u04402\" width=\"1024\" height=\"248\" srcset=\"https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor2-1024x248.jpg 1024w, https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor2-450x109.jpg 450w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/p>\n<p>Services in modernization:<\/p>\n<p>\u2022 diagnostics and engineering;<\/p>\n<p>\u2022 proposals for improving the equipment operation;<\/p>\n<p>\u2022 gas dynamic analysis;<\/p>\n<p>\u2022 strength analysis;<\/p>\n<p>\u2022 development, manufacture and supply of spare parts and assemblies with improved technical features (including bearings, couplings, seals);<\/p>\n<p>\u2022 increase of compressor output-input ratio by flow channel optimization;<\/p>\n<p>\u2022 provision of the required margin of critical frequency;<\/p>\n<p>\u2022 change of the rotor stiffness;<\/p>\n<p>\u2022 technical measures in axial stability increase, calculation of the axial force;<\/p>\n<p>\u2022 projecting of the rotating equipment according to mounting dimensions;<\/p>\n<p>\u2022 manufacture of new compressor or repair of the existing one;<\/p>\n<p>\u2022 start-up and commissioning in the customer&#8217;s territory.<\/p>\n<p><a href=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor3.jpg\" rel=\"attachment wp-att-383\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-383 aligncenter\" src=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor3-1024x248.jpg\" alt=\"\u0440\u043e\u0442\u043e\u04403\" width=\"1024\" height=\"248\" srcset=\"https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor3-1024x248.jpg 1024w, https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor3-450x109.jpg 450w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/p>\n<p style=\"text-align: justify;\">Services in repair:<\/p>\n<p>\u2022 performance of overhaul and current repair;<\/p>\n<p>\u2022 defects identification of the rotors, residual life calculation;<\/p>\n<p>\u2022 manufacture of new parts instead of the worn out parts (including impellers);<\/p>\n<p>\u2022 reconstruction of blade edges subjected to corrosion and abrasive wear;<\/p>\n<p>\u2022 reconstruction of nominal size cone and cylinder shaft necks;<\/p>\n<p>\u2022 finishing oversize shaft necks (possible finishing without impellers demounting);<\/p>\n<p>\u2022 hardening of journal shaft necks using electroerosive alloying with the further nonabrasive ultrasonic finishing;<\/p>\n<p>\u2022 manufacture and replacement of bushings under floating seals;<\/p>\n<p>\u2022 rehammering of featheredge seals on shafts and impellers;<\/p>\n<p>\u2022 check of parts magnetization and their demagnetization;<\/p>\n<p>\u2022 overspeed tests of impellers on rotations exceeding the nominal ones by 15%;<\/p>\n<p>\u2022 elementwise balancing of the rotor parts and rotor assembly balancing (possible balancing at operating speed);<\/p>\n<p>\u2022 laser centering at the place of mounting;<\/p>\n<p>\u2022 start-up and commissioning in the customer&#8217;s territory.<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-381 aligncenter\" src=\"http:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor4-1024x248.jpg\" alt=\"\u0440\u043e\u0442\u043e\u04404\" width=\"1024\" height=\"248\" srcset=\"https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor4-1024x248.jpg 1024w, https:\/\/triz-ltd.com\/wp-content\/uploads\/2016\/01\/rotor4-450x109.jpg 450w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Nowadays TRIZ Ltd has been designing and manufacturing rotors and flow parts for compressors and centrifugal machines, operating in chemical and petrochemical industries; also performs modernization, repair and service maintenance of rotating equipment, its systems and assemblies. A long experience of work and individual approach to each customer differentiates TRIZ<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":164,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"footnotes":""},"class_list":["post-192","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/pages\/192","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/comments?post=192"}],"version-history":[{"count":26,"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/pages\/192\/revisions"}],"predecessor-version":[{"id":1829,"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/pages\/192\/revisions\/1829"}],"up":[{"embeddable":true,"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/pages\/164"}],"wp:attachment":[{"href":"https:\/\/triz-ltd.com\/en\/wp-json\/wp\/v2\/media?parent=192"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}